Design Of Bond Rod Mill Work

Rod Mills, How Do They Work? - Mine Engineer.Com

Rod mills normally carry 35 to 65% rod charge by volume. The limits on charge level are (1) keeping the feed end trunnion open so that feed will get into the mill, and (2) keeping the rod charge low so rods will not work their way into discharge openings where

Bond Ball Mill Index Test | JKTech

It can be used to determine the grinding power required for a given throughput of material under ball mill grinding conditions. It is a 'locked cycle' test conducted in closed circuit with a laboratory screen. The Bond Ball Mill Work Index can be used in the design

What Can Go Wrong in Comminution Circuit Design?

had one of Bond's original design machines and similar results were obtained. As a consequence, metallurgists requesting impact work index test work should understand what equipment is being used and how the data should be interpreted. Bond rod mill work

Rapid determination of Bond rod-mill work index by …

To calculate Bond rod-mill work indices, the four samples were screened and the particle size distributions plotted in Fig. 2.The plot was used to find F 80 of the samples for calculations.Fig. 3, Fig. 4 show the grinding kinetics of Pb, Cu, Fe, and Mn ores in the Bond rod-mill in different test-sieves. ...

Tubular Rod Mills - ScienceDirect

Design of Rod Mill–Ball Mill Circuits Due to relatively uniform coarse product size and low slimes, rod mill products have been generally used as feed material for ball mills. The comminution circuits are generally arranged to receive crushed ore from a secondary crusher first to rod …

Bond Tests | Mining | SGS China

* Bond F. C., "Crushing Tests by Pressure and Impact", Trans AIME, Vol 169, 1947, pp 58-66. Bond Rod Mill Grindability Test The test determines the Bond Rod Mill Work Index which is used with Bond's Third Theory of Comminution to calculate net power

Simulating the Bond rod mill grindability test | Request PDF

The Bond rod mill grindability test is a widely used tool to estimate the response of ores to rod milling. However, the mass of ore required to conduct the test, which can typically ...

Application of Operating Work Indices in Autogenous-Semiautogenous/Ball Mill …

Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed ...

AMIT 135: Lesson 8 Rod Mills – Mining Mill Operator …

Bond quantified the rod mill power draw as a function of the Work Index, capacity, and a series of correction factors: PM = Wmtest,i FT Q FT = F1 F2 F3 F4 F5 F6 Rod Mill Draft Power Corrections F 1: Correction for Dry Grinding = 1.1 to 2.0 ...

Comparison of Ore Hardness Measurements for Grinding Mill Design …

standard Bond crushing, and rod mill work indices, abrasion indices and by Dawson for Bond Ball Mill Work Index tests using crushed feed, and Standard Autogenous Grinding Design (SAGDesign) Tests, patented by Outokumpu. ...

Orway Mineral Consultants Canada Ltd. Mississauga, ON., L4W …

Bond's approach consists of determining the ore hardness characteristics, or Work Index (Wi) via standardized laboratory testwork. The full suite of Bond comminution tests provide the Ball Mill Work Index (BWi), the Rod Mill Work Index (RWi), the Crusher(Ai).

JKTech Laboratory Services

JKTech Laboratory Services Bond Rod Mill Index Test (BRMWI) A Bond Rod Mill Index Test (BRMWI) is a standard test for determining the Rod Mill Work Index of a sample of ore. The BRMWI is a measure of the resistance of the material to crushing and grinding. It

SAG Mill Testing - Test Procedures to Characterize Ore Grindability

The design of rod and ball mills is still carried out with the Bond ball mill and rod mill grindability tests. As discussed earlier in this paper, it is important in this case to match the reduction size of the test to that desired from the industrial mill. As such, primary

Bond Rod Mill Index Test | JKTech

JKTech would stage crush the sample to minus 12.5 mm, as required for the Bond Rod Mill Work Index test feed. JKTech can prepare a representative sample, stage crushed to minus 12.7 mm, from a larger sample of ore if required.

O. I. SKARIN N. O. TIKHONOV CALCULATION OF THE REQUIRED SEMIAUTOGENOUS MILL POWER BASED ON THE BOND WORK …

methods allowing determination of mill characteristics based on the Bond work indexes of crushing, rod milling and ball milling. The authors exemplify the described method application and compare the obtained estimates with the factual field test data.

Bond Tests | Mining | SGS

* Bond F. C., "Crushing Tests by Pressure and Impact", Trans AIME, Vol 169, 1947, pp 58-66. Bond Rod Mill Grindability Test The test determines the Bond Rod Mill Work Index which is used with Bond's Third Theory of Comminution to calculate net power

Rod Mill Design & Power Draw - Mineral Processing & …

The following equation is used to determine the power that a rod mill should draw. The Bottom Table lists many of the common size rod mills giving speed, loading and power data. The rod mill motor power is in horsepower at the mill pinion-shaft. For different length ...

Ball Mill Design/Power Calculation

The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp ...

Compare and Understand Rod/Ball/Impact …

Relation of Bond ball mill work index and rod mill work index The Bond rod mill and ball mill work indices are the most similar in size classes, both being fed material crushed to "relatively fine" sizes. Both test are also locked-cycle tumbling tests where the charge of ...

Comparison of UCS to Bond Work Indices - SAGMILLING.COM

FIGURE 5: BOND ROD MILL WORK INDEX v. UNCONFINED COMPRESSIVE STRENGTH 0 100 200 300 400 UCS (MPa) 5 10 15 20 25 30 35 WiRM (metric) The lack of fit observed relating the crushing Work Index was expected to carry over to the other Bond

Mill (grinding) - Wikipedia

A mill is a device that breaks solid materials into smaller pieces by grinding, crushing, or cutting. Such comminution is an important unit operation in many processes. There are many different types of mills and many types of materials processed in them. Historically mills were powered by hand (e.g., via a hand crank), working animal (e.g ...

Bond Work Index Rod Mill | Titan Process Equipment Ltd.

The Titan Bond Work Index Rod Mill is one-piece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of ores and power requirements for operating production-size rod mills.

Testwork: Bond rod mill work index - SAGMILLING.COM

The Bond rod mill work index is not as common as the Bond ball mill work index, and there are two different variations on the mill apparatus.The SAGMILLING.COM models expect a mill with a "wave liner", and is not compatible with mills using "smooth liners".

3D Animation Demo & working site of Ball Mill - YouTube

12/11/2014· 3D Animation Demo & working site of Ball Mill Henan Bailing Loading... Unsubscribe from Henan Bailing ... How Ball Mills Work (Engineering and Mining) - …

A Method of C alculating Autogenous/ Semi-Autogenous Grinding Mill Specifi c Energies Using a Combination of Bond Work …

mills with the rod mill and ball mill laboratory work indices. Note, in Figure. 1, that the rod mill product slope is less than 0.5 due to an extra amount of nes present being fi fi ner than 650 μm. These fi nes proceed to the ball mill improving the ball mill effi ciency.

A study of simulating the calculation method of the Bond …

A new method of simulating the calculation of the Bond rod-mill work index by using the grinding kinetic test data of the feed is proposed. Previous article in issue Next article in issue A study of simulating the calculation method of the Bond rod-millwork index ...

Bond Rod Mill Work Index Equipment & Apparatus Review

Commentary on the apparatus of the Bond rod mill Work Index by Alex Doll December, 2015 [email protected] The Bond "Third Theory" of comminution was originally divided into three size classes reflecting the varieties of comminution equipment common ...

Bond Work Index Tests - Grinding Solutions Ltd

Bond Rod Mill Grindability Test Grinding Solutions can carry out Bond Rod Mill Work Index tests to determine the energy requirements for milling ore in a rod mill. The test requires a minimum of 20kg of -12.5mm material. Closing screen sizes typically range